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Air foil bearing

What is an air foil bearing?

An air foil bearing uses air instead of lubricating oil in the rotating machine, providing greater flexibility and cost efficiency.
It provides greater reliability as fewer components are required to suport the rotating body and no oil supply is needed.
When the central axis is in rotation, an air gap is generated between the bearing and the axis to prevent erosion of the bearing foil. When the central axis starts or stops rotating, the suface of the bearing comes into contact with the central axis. Erosion that occurs is minized by the coating layer on the air foil bearing.
Machinery that uses air foil bearing does not need a lubricant supply system, removing the need to check the lubricant level or replace the oil. This, in turn saves operational costs.
The central axis of the turbo machine (wind blower, air compressor) has a high aerodynamic efficiency at a high speed.
The air foil bearing does not constrain in any way the afore-mentioned turbo machinery to run at a high speed.
The PM motor provides high efficiency at a high spped and thus a bearing fit for high speed is needed.
In general, bearings using oil lubricants cannot meet this need.
As such, it is known that it is most optimal to apply the air foil bearing to high speed motors. Air foil bearings also have the structural advantage of being able to withstand misalignment and thermal vibration.
All of these characteristics make the air foil bearing the ideal solution for high speed motors that need to operate at a high speed and in extreme environments including high temperatures.

Structure of the air foil bearing

How the air foil bearing works

The shaft (rotating axis) starts to move the inside surface of the bearing. As the speed picks up, the shaft increasingly moves towards the center.
Immediately before reaching the normal speed, the shaft is placed in the center of the circle.

The history of foil bearings

Comparison of bearing functions

Comparison of bearing functions
Category Air Foil Bearing Magnetic Bearing Tilting Pad Bearing Ball Bearing
Lubricant oil Not used Not used Used Used
Durability/Useful life Semi-infinite Semi-infinite Semi-infinite Replacement needed
Maintenance and repairs None Replacement of auxiliary ball bearing Regular inspections once every 5 years Replacement after operation over a certain period
Reliability 20 5 1 1
Issues during power blackouts None Shortened useful life of the auxiliary ball bearing Potential accidents due to reduced oil pressure Potential accidents due to reduced oil pressure
Likelihood of errors None (100% mechanical) Possible errors in operation of the control device Possible damage if maintenance and repairs on the oil system are defective Possible damage if maintenance and repairs on the oil system are defective
Complexity of the system Simple (100% mechanical) Complex controller
Electric inflow into the bearing part
Limited useful life of the bearing wire
Complex oil system
(Pump, filter, pressure-reducing system, pressure sensor etc.)
Complex oil system
(Pump, filter, pressure-reducing system, pressure sensor etc.)
Loss of motor power Less than 0.5% of motor output even when operated at high speed More than 1% for high speed motors Used with gears,
loss of 10% of total output including loss in gear
Used with gears,
loss of 5% of total output including loss in gear
After-sales services expenses 1 100 30 30